Team:Aachen/Hardware

Welcome to iGEM Aachen 2016

Hardware

Follow the links to explore how we overcame the hurdles of photocaging

Dark Bench
LIPs-Stick

Introduction


In the past, only the photographers and radiographers were in need of dark rooms for film processing. Nowadays, outburst of new applications in the fields of photochemistry, photobiology and photolithography forced even researchers to work in such light controlled environments. But, not all institutions are equipped with dark room facilities because of spatial and economic constraints. This serves as the motivation for developing an affordable and less-space-demanding light-proof workbench called “Dark Bench”.

Description


As mentioned above, the Dark Bench is a light controlled space which facilitates the handling of the photo-sensitive materials which undergoes photo-damage in the UV and blue region of the electromagnetic spectrum. The Dark Bench was entirely made using laser-cut parts and readily available resources to make it a Do-It-Yourself and inexpensive device. As all the parts are assembled with help of angles and hinges, the Dark Bench can be dismantled and assembled with little effort.

The very first Dark Bench design was adapted from an anaerobic chamber design where the arm holes are located in the front. Since the Dark Bench is a rigid structure, it would be inconvenient to work with the hands in right angles. In order to avoid this, we modified the body design so that the hands can be inserted in the natural arm inclination thereby increasing the convenience.

Construction Manual for Dark Bench

Figure 1: The two models of the Dark Bench designed in AutoCAD Inventor

Sliding Drawer


Another challenging task in building a dark chamber was to maintain the darkness even while transporting materials. In the photographic darkrooms, this is achieved by double door system or using a revolving cylindrical chamber. But both designs were unrealistic in our Dark Bench because the double door system needs more space for operation and one of the doors must remain closed; while the revolving doors can’t be implemented with the laser cutter. So we modeled a sliding drawer with a single door and a roller plate for smooth operation.

Optical window and Safelight


As the entire working space is covered with opaque Plexiglas sheet, one has to think of integrating an optical window and a light source in the device to look through it. The optical window is a light filter that eliminates the undesirable part of the spectrum which would alter the compound. For the optical window, we covered the transparent Plexiglas with UV protection foil on both sides for better absorption. The protection foil not only absorbs the UV region of spectrum but also the wavelengths less than 500 nm which makes the Dark Bench more versatile. Instead of using an expensive fluorescent lamp and then filter the undesirable spectrum out, we used the red LED(Light Emitting Diode) strips for illuminating the Dark Bench. As both of our light sensitive compounds are insensitive to wavelengths around 625 nm and also because two-photon excitation is not possible under such low intensities, the LED lightings we chose were ideal.


Figure 2: The final version of Dark Bench built in white Plexiglas

Characterization


The parts that needed to be characterized in the Dark Bench are the optical window and safelights. The spectrumand chromaticity of red LED elements are studied extensively and reported in the datasheet of the product. From the spectrum given in the datasheet, it is clear that the range is restricted well below 500 nm. The performance of the optical window was evaluated by acquiring the absorption spectrum of the window. A specimen of size 1X4 cm2 was cut in transparent Plexiglas and the absorption profile was studied with and without protection foil.


Figure 3: The absorption spectra of different optical windows

As evident from the graph above, even the transparent Plexiglas has an intrinsic UV rejection property. We further improved the performance by adding two layers of filters, which strongly attenuate the UV and blue regions of the spectrum. The absorbance of the specimen in the UV-A region has a value of 4 units. Or to make it sound more convincing, we could say that it allows only 0.01% or block 99.99% of incident intensity. Similarly in the blue region, the two-layer filter blocks almost 99% of radiation which can be improved further by adding more layers of the filter.

Discussion


Even though we could manage to build a fully functional Dark Bench, there is always room for further improvements. The rubber foam sheet we used instead of thick rubber gloves needs some refinement as it wears off with long term usage. To add functionality, we can include temperature and humidity sensors to standardize the working environment.



Construction Manual for Dark Bench

The following topics necessary for constructing your own Dark Bench can be found in this section:

  • Cost Estimation
  • Assembly
  • Assembly Video
  • Download Gallery


Cost Estimation



Component Specifications Quantity Costs*
[€/piece]
Costs*
[$/piece]
Final*
[€]
Final*
[$]
Opaque Plexiglas 4 mm 50X100 cm2 5 22.45 24.63 112.25 123.15
Transparent Plexiglas 3 mm 25X50 cm2 1 7.5 8.23 7.5 8.23
Screws M3X10 155 0.05 0.05 7.75 7.75
Screws M3X16 10 0.08 0.09 0.8 0.9
Screws M3X20 25 0.09 0.10 2.25 2.5
Washer 3.2 mm 200 0.02 0.02 4 4
Angles 3X3X3 cm3 18 0.41 0.45 7.38 8.1
Hinges 4X2.5 cm2 18 0.82 0.90 14.76 16.2
Door Knob - 1 2.39 2.62 2.39 2.62
Long sleeve gloves - 1 1.69 1.85 1.69 1.85
Adhesive - 1 1.05 1.15 1.05 1.15
Cable ties and Mounts 1.9X1.9 cm2 1 2.29 2.51 2.29 2.51
Foam Rubber sheet 3mm 10X60 cm2 1 1.13 1.24 1.13 1.24
Foam rubber Sheet 6mm 30X30 cm2 1 1.71 1.88 1.71 1.88
Plastic Sheet 50X100 cm2 1 1.25 1.37 1.25 1.37
UV foil blocks λ<540 nm,
50X30 cm2
1 3.87 4.25 3.87 4.25
Neodymium cube magnets 4X4X4 mm3 2 0.29 0.32 0.58 0.64
LED Strips 625 nm, 150 cm,
12 V, 2.7 W
1 1.47 1.61 1.47 1.61
Regulated Power Supply 12 V, 600 mA 1 9.35 10.26 9.35 10.26
Switch 1 A 1 1 1.10 1 1.10
Total* 184.47 202.37
*As on 16th October 2016

Assembly


Dark Bench

The Dark Bench that we have constructed is of the size 75X44X50 cm3. For the construction of Dark Bench, we used 5 pieces of 50X100 cm2 white Plexiglas sheets. The choice of color is one's own preference however, the Plexiglas sheets should be completely opaque. The largest part of the Dark Bench is of dimension 50X75 cm2. If the laser cutter can’t handle such large dimensions, you can also cut the bottom and back plate with a powered hand saw. When assembling the parts, you have to use rubber foam or flexible plastic sheet to seal the gap between the pieces.

Safe light

The red LED strips that we used has its peak emission at 625 nm and it is desirable to have epoxy coating to protect the LED from the humidity inside the box. The LED reel is cut into 3-4 pieces of length 40-45 cm and then is connected in parallel through a switch to the female DC socket.

Sliding drawer and Roller plate

The tricky part to assemble is the roller plate, as all the rollers have to be fixed at the same height for a smooth sliding of the drawer. The parts of the drawer are attached together with the help of adhesives. Also the cube magnets are fixed to the door and the drawer to keep the door closed when pulling it out. The assembly of the other parts are clearly shown in the assembly video.

Assembly Video


Dark Bench
Steps to build your own Dark Bench

1. Laser-cut plans for Dark Bench

2. Laser-cut plans for Falcon and Epi holder(Optional)

LIPs-Stick


Introduction


In the final stage of the project, we were in need of a device with which we can study the photo cleavage reaction of caged amino acid and activate the inhibited enzymes by irradiating it with light of a specific wavelength. In most cases, a suitable light source with filter, inside the concealed box will be sufficient. But the real-world application of our project is to activate the light inducible proteases (LIPs) in the liquid detergent which demands the development of a new compact exposure device called “LIPs-Stick”.

Description

The LIPs-Stick is an irradiating device for liquid samples, which allows you to set the volume of sample to be activated, radiation intensity and exposure time. The device can handle up to a volume of 100 ml at once.

Construction Manual for LIPs-Stick

Light source


The caged amino acids O-(2-Nitrobenzyl)-L-tyrosine (ONBY) require exposure to a particular wavelength of 365 nm for photo cleavage [1]. The other factors which affects the efficiency and rate of uncaging are the light intensity and exposure time. So, as to have a quick uncaging, we used 365 nm high-power UV-A LED. The LED was mounted at a height of 5.5 cm from the base of activation chamber and the maximum intensity at base is found to be 15 mW/cm2.

Pumps


The two peristaltic pumps powered by DC motors are used to pump the samples into the activation chamber for irradiation and to pump out the activated samples. The simple peristaltic pump was preferred over the high accuracy pump, which was realized by the stepper motor like our last year’s team, for the cost, size, and switching simplicity. The outlet pump also pneumatically stirs the sample by pumping in air during irradiation step to have uniform exposure. The pumping rate of the pumps was calibrated with respect to the duty cycle of the PWM signal and found to be 8-54 ml/min.

Control circuit


The control circuit is constructed around the Arduino Nano development board which gets the input from the user through the keypad and actuates the pumps and UV LED accordingly. It also displays the user settings and status of the activation process through a graphic LCD module. In addition to controlling all components, the control circuit comprises of constant voltage supply for the power LED. As the difference between LED forward voltage and source voltage is large, the power dissipation of almost 6 W makes it impossible to work with the Linear voltage regulators. This overheating issue is brought under control by employing a switching mode power supply(SMPS). Since the output voltage of the regulator can be varied from 2.5 V to 6 V, almost any wavelength LED up to 3 W can be powered with the circuit. Furthermore, we designed a PCB (Printed Circuit Board) to miniaturize the circuit and for easy prototyping.

Figure 4: The designed double sided PCB with all the components soldered

3D structures


We designed and printed a cylindrical activation chamber, on which we can connect the pumps and mount the LED. Since the photon flux density decreases away from the centre, the diameter of the chamber was restricted to 3 cm to have uniform and high intensity irradiation, which in turn reduce the effective volume of the container to 15 ml. So we modelled another collector container to store the unexposed solution while the sample is getting activated in parts of 15 ml. The circuit, pumps and the 3D structures are housed inside a laser-cut case.


Figure 5: 3D model of Activation Chamber and Collector

Microcontroller firmware


The main task of the microcontroller firmware is to translate user inputs like pump rate, time, etc. to corresponding machine level variables to sequentially energize the actuators and constantly updates the status to the user. One of the thing that is worth noticing is that the PWM(Pulse Width Modulation) frequency is increased from 490 Hz to 1 kHz to save the H-bridge motor driver from current surges. Instead of activating the samples in 15 ml batches, it is also possible to continuously pump it at a much slower rate and collect it simultaneously by uploading another firmware.


Figure 6: LIPs-Stick

Characterisation


The intensity of the high-power LED is modulated by changing the current that flows through it with the PWM technique. But the intensity is also a function of distance between the source and irradiating surface. In order to assess the intensity, we measured the intensity of the UV light at 365 nm by thermal power sensor (S302C, Thorlabs, Germany). As the sensor didn’t fit inside the chamber, we simulated the real conditions by fixing the LED at the same height as in activation chamber from the sensor surface. The following plot shows that the intensity is linearly related to the current and the maximum intensity recorded was 15.42 mW/cm2


Figure 7: Intensity plot of the UV LED for Different current

Next, we wanted to evaluate whether our device can effectively activate the caged amino acid. For this experiment, three samples were prepared by dissolving 10 mg of O-(2-Nitrobenzyl)-L-tyrosine (ONBY) in 1 ml of acetonitrile and 200 µl of 1M HCL excluding the blank and then it was exposed to three different intensities 9.4 mW/cm2, 12.7 mW/cm2 and 15.4 mW/cm2 respectively. As the photo cleavage reaction is associated with a color change, the visible spectrophotometry was done to track the rate of reaction for different radiation intensities at various time points. The graph below proves that the photo uncaging is possible with our device and reveals its rate dependency on intensity. However, the cleavage product couldn’t be quantified due to the non-availability of standard 2-nitroso benzaldehyde.


Figure 8: Characterisation of LIPs-Stick

Discussion


As the constant voltage source is used to power the high-power LED, thermal breakdown of the LED may occur if it is operated at its full rating for a long duration. A current limiter or constant current source could be used for such long exposure applications. We also had an idea of miniaturizing it further so that it can be incorporated on the washing machine detergent drawer.


Construction Manual for LIPs-Stick

The following topics necessary for constructing your own LIPs-Stick can be found in this section:

  • Cost Estimation
  • Assembly
  • Assembly Video
  • Download Gallery


Cost Estimation



Component Specifications Quantity Costs*
[€/piece]
Costs*
[$/piece]
Final*
[€]
Final*
[$]
Electronics
Double sided PCB 6.1x7 cm2 1 10 10.97 10 10.97
Arduino nano
development board
- 1 7.49 8.22 7.49 8.22
Peristaltic pump 12 V DC 2 9.38 10.29 18.76 20.58
UV LED LZ1-00UV00 1 32.45 35.6 32.45 35.6
Switching regulator LM2575-ADJ 1 2.6 2.85 2.6 2.85
MOSFET IRLZ44n 1 3.51 3.85 3.51 3.85
Dual H-Bridge Motor
Driver
L283D 1 1.95 2.14 1.95 2.14
Schotty Diode 1N5819 1 0.5 0.55 0.5 0.55
LCD module 1.6" 5110 1 3.37 3.7 3.37 3.7
Membrane keypad 4X4 Matrix 1 3.42 3.75 3.42 3.75
Heat sink 21 mm 1 1.94 2.13 1.94 2.13
Toggle Switch - 1 0.9 0.99 0.9 0.99
Potentiometer Preset 5 KΩ 1 1 1.10 1 1.10
Inductor 330 μH,1 A 1 0.9 0.99 0.9 0.99
Electrolytic Capacitor 1000 μF,16 V 1 0.8 0.88 0.8 0.88
Electrolytic Capacitor 330 μF, 16 V 1 0.6 0.66 0.6 0.66
Resistor 2.4 KΩ,1/4 W 5 0.05 0.05 0.25 0.25
Resistor 4.7 KΩ,1/4 W 5 0.05 0.05 0.25 0.25
Resistor 330 Ω,1/4 W 1 0.05 0.05 0.05 0.05
Female DC Socket 2.5 mm 1 0.85 0.93 0.85 0.93
IC base 16 Pin 1 0.9 0.99 0.9 0.99
Female berg strips 20 Pin 2 0.5 0.55 1 1.1
Male berg strips 20 Pin 1 0.5 0.55 0.5 0.55
Multistrand connecting
wires
2 m 1 0.85 0.93 0.85 0.93
Other Components
Opaque Plexiglas 4 mm 50X25 cm2 1 5.62 6.17 5.62 6.17
Cardboard 4 mm 5X10 cm2 1 0.2 0.22 0.2 0.22
Silicone tube 4 mm Diameter,
1.5 m long
1 1.5 1.65 1.5 1.65
Screws M3X10 8 0.05 0.05 0.4 0.4
Screws M2X10 4 0.05 0.05 0.2 0.2
Regulated Power Supply 12 V, 2 A 1 8 8.78 8 8.78
Total* 110.76 121.51
*As on 16th October 2016

Assembly


The Circuit

The control circuit connects all components like pumps, UV LED, LCD display, and matrix keypad with the microcontroller. As we milled the double layer PCB with the available facility in our university, the board is designed with vias to connect the top and bottom tracks. In general, it is good practice to use IC bases or female berg strips for all ICs and I/O device to avoid overheating of chips while soldering and for easy replacement. The circuit requires 12 V, 2 A regulated power supply for reliable functioning. The potentiometer of the switching regulator should be adjusted to match the forward voltage of the power LED. The designed EAGLE circuit schematic and board files can be found in download section. The pin protocol of the microcontroller and the other connections can be inferred from the figure below.


Figure 9: Control Circuit Schematic

Graphic LCD module and Keypad

The Nokia 5110 graphic LCD of 84X48 resolution was used to display the settings and status. The LCD can be powered by 5 V supply but the signal lines only accepts 3.3 V logic levels. The voltage divider is used to interface the 3.3 V level LCD module to the 5 V output logic level of microcontroller. Since not all 16 keys are required, only 8 keys are connected to the controller.

Calibration of pumps

Although the pumping rate doesn’t vary much between the pumps, it is better to calibrate the pumps before use. For the batch activation program, only the maximum pumping rate is required while for the continuous mode activation program, relation between PWM value and pumping rate should be fed to the program after a simple curve fitting.

Activation chamber

Both of the 3D structures are printed in a professional 3D printer to make it a water-proof design. It is preferable to have the activation chamber to be opaque or it should be shielded to avoid UV radiation leakage. In the project, the UV LED with Metal PCB was attached to a heat sink and glued on top of the cap of a 50 ml Falcon with laser cut cardboard pieces for thermal insulation. So that the LED can be mounted just like closing the model with a cap. After connecting the 3D structures to the pumps, the joints are checked for leakage and sealed with silicone. Once the chassis is laser-cut, you can start constructing by following the assembly video.

Assembly Video


LIPs Stick
Steps to build your own LIPs Stick

Download Gallery


1. Eagle schematic and Board files

2. STL files for 3D structures

3. Laser-cut plans for chasis

4. Microcontroller firmware



References


[1]  M. S. Kim and S. L. Diamond, “Photocleavage of o-nitrobenzyl ether derivatives for rapid biomedical release applications,” Bioorg. Med. Chem. Lett., vol. 16, no. 15, pp. 4007–4010, Aug. 2006.